Hydro
Hydroelectric dams have fueled the proliferation of aluminum smelters in
other parts of the world, often at the expense of local communities. As
Joji Carino of the World Commission on Dams reported in 2000, “The
experience of indigenous peoples and ethnic minorities with dam projects is
rife with alienation, dispossession both from their land and other
resources, lack of compensation or inadequate compensation, human rights
abuse and lowering of living standards.” (Joji Carino, “Review of
Hydroelectric Projects and the Impact on Indigenous Peoples and Ethnic
Minorities,” World Commission on Dams, 2000)
Details on the relationships of smelters to some massive hydroelectric
projects follow.
Brazil
The Brazilian aluminum industry tripled in size from 1978 to 1985, when the
Tucurui dam was completed in the Amazon. The dam, created a 2,500 square
kilometer lake and spawned the Albras, Alumar, and Alunorte alumina
refinery and aluminum smelters owned by Alcoa, Alcan, Billiton, and a
consortium of Japanese companies. These aluminum operations consume over
half of the dam’s power. (Latin American Newsletters, Nov. 23, 1984;
Financial Times, Nov. 16, 1995)
The Brazilian government, which owns the dam, offers the power plant’s
electricity to the aluminum producers for half the price of standard
industrial charges. A “decisive factor in the industrialization of Amazonia
is the abundance of cheap electricity generated” by Tucurui, reported Inter
Press Service in 1988. The dam, financed by the Japan Import-Export Bank,
displaced more than 25,000 people. (See Human Rights and Banks chapters for
more details) (Inter Press Service, Dec. 20, 1988)
Controversy over Tucurui and other projects led to a temporary decline in
the rush to dam Amazonia. In 1995, the Financial Times, reported that
“building more giant hydro-electric dams in the Amazon, like the Tucurui
dam… would now be difficult to finance because of environmental
concerns.” (Financial Times, Nov. 16, 1995)
However, a project named Serra Quebrada, proposed by Alcoa, Alcan,
Billiton, Shell and Dow in 1989, remains active. The companies want to
build a 1,328 megawatt dam on the river Tocatins in central Amazonia. In
1994, the Brazilian government included Serra Quebrada on its list of new
hydroelectric projects, totaling over 20,000 megawatts, to be completed by
2004 (Brazilian embassy in Washington, Nov. 17, 1995; American Metal
Market, Aug. 25, 1989; Gazeta Mercantil, July 25, 1989)
The Serra Quebrada project is expected to flood 5% of the lands of the
Apinaji indiginous peoples. (“Indigenous and riverside communities react to
big projects,” Servico Brasileiro de Justica e Paz, Nov. 4, 1999)
In 1999, leaders of six indigenous river-bank dwelling peoples of the
Tocatins and Araguaia declared that the Serra Quebrada project “places the
survival of our children and the future of our nation and our land, already
too small for us, at risk. We Apinaj people have the river as our source,
because our culture is the mother earth, the river, nature, and animals. We
do not accept this dam. We will fight to the death so that our children may
live in peace. We do not accept Serra Quebrada Dam. Our will must be
respected.” (“Letter by leaders of indigenous and river bank communities
regarding the impacts of the Araguaia-Tocantins Hidrovias and large dams,”
distributed by Glenn Switkes, International Rivers Network, Oct. 22, 1999
(see www.irn.org))
Canada
In Quebec, Alcan owns and operates 3,600-megawatts worth of dams that
directly supply power to the company’s smelters. Alcan also has a long-term
agreement to purchase, annually, between one and three billion
kilowatt-hours of electricity from Hydro-Quebec. This supply far exceeds
Alcan’s smelter capacity in Quebec. The company sells surplus energy to
neighboring utilities or customers. (Alcan 10-K, FY1999)
Pechiney is another transnational with a beneficial contract with
Hydro-Quebec. In 1984, according to Roger Moody, Quebec Premier Rene
Levesque and Pechiney “signed a C$1.5M deal, under which Pechiney (with a
50.1% share) gets remarkably cheap power for the new Becancour smelter on
the St. Lawrence river and the Quebecois get both the pollution and the
brunt of the cost.
“Pechiney was offered 40% of the normal industrial electrical rate to run
the smelter for five years, and cheap power for another 15 after that… It
is worth noting that Pechiney began talks on the smelter in 1974 with
former Quebec premier Robert Bourassa who paved the way for the James Bay
hydro-electric scheme – a project of monumental catastrophe for the Cree
and Inuit people of the region.” (From Roger Moody, “Gulliver PUK
(Pechiney-Ugine-Kuhlmann) Dossier” in The Gulliver File – Mines, people and
land: a global battleground, Minewatch, 1992).
Cameroon
In Cameroon, Pechiney’s 90,000 ton Alucam smelter consumes half of the
power produced by the national electrical company’s 387MW Song Loulou dam.
The smelter “was created… to absorb the excess power produced at Cameroon’s
first hydro-electric installation nearby,” reported African Economic
Digest. (African Economic Digest, May 19, 1997)
Ghana
Kaiser’s 200,000 ton Valco smelter in Ghana draws almost one-third (320 of
1000MW) of the power available from the Volta River Authority grid. (Africa
Energy & Mining, Jan. 25, 1995).
Iceland
Norsk Hydro is studying the possibility of building a 240,000 to 480,000
ton smelter in Reydarfjordur. It has signed a preliminary agreement with
the Icelandic government.
According to Mining Annual Review, “Environmentalists, including the
Iceland Nature Conservation Association and the World Wildlife Fund,
expressed anger towards Norsk Hydro over plans for a new greenfield smelter
in Iceland. They claimed the associated power plant will cause the
destruction of wilderness in northeastern Iceland.” (Stephen Johnston,
“Aluminium,” Mining Annual Review, March 2000)
The smelter project depends upon the approval of the Kárahnjúkar 680 to 750
MW hydropower project. This scheme would dam a glacial river and create a
50 to 60 kilometer reservoir. Iceland’s government and Hydro will decide
whether the project will go forward by early 2002. (Home page of
Kárahnjúkar Hydropower Project in Iceland at www.karahnjukar.is/english)
Indonesia
In the 1980s, a consortium of Japanese companies built a 225,000 ton per
year in Asahan, North Sumatra, with backing from the . The Inalum smelter
draws power from three power stations on Lake Toba, the largest lake in
southeast Asia. The Japanese government loaned over billions toward the
smelter/dam project. (See Banks chapter for more details) (Indonesian
Investment Highlights, Aug. 1, 1997; Indonesian
Commercial Newsletter (Feb. 7, 1994).
“During the basic survey (of the project), separate bathrooms were built
for Japanese and Indonesian workers,” wrote Yoko Kitazawa in 1990. “To
secure the land for the project, the Indonesian Army evicted the residents,
and the Indonesian government compensated them. Kuala Tanjung, where the
smelter was built, was a fishing village of about 300 households. There
were about 100 households on the factory site who were compensated for
their losses. However, the other 200 households that were in the area used
for the project’s roads and other infrastructure were not compensated.
Although the 20 households of a village on the site of the power plants
were compensated for their eviction, an aboriginal ethnic minority group of
20,000 people living downstream were not supplied electricity from the
power plants, and some were evicted.” (Yoko Kitazawa, “The Japanese economy
and south-east Asia: the examples of the Asahan aluminum and Kawasaki Steel
Projects,” chapter 3 in Lim Teck Ghee and Mark J. Valencia (eds.), Conflict
over Natural Resources in South-East Asia and the Pacific (United Nations
University Press, Singapore; Oxford University Press, Oxford), 1990.)
The dams, with a combined 606MW of power generating capacity, were built at
the outfall of Lake Toba, where a canyon marks the start of the Asahan
River. “The mighty force of the river has been harnessed by a hydroelectric
project, built with a massive infusion of Japanese aid money that brought
promises of power, light and industrial development for this impoverished
patch of North Sumatra,” reported the Los Angeles Times (June
9, 1992).
“But downstream in the jungle and pine forests of the Asahan Valley,
villages of Batak-minority tribesmen, with their characteristic horned-roof
cottages, are lit only by oil lamps, receiving none of the… electricity
generated by the project. The $2 billion Asahan
hydroelectric and aluminum project – an enterprise of such national
prestige that the Indonesian government engraved the image of one of its
dams on the 100-rupiah note – stands today as an icon of Japan’s awkward
presence in developing Asia,” the Los Angeles Times report continued.
“Because the power generation falls short of expectations,
the aluminum plant takes almost all of the electricity – 95% or more –
leaving nothing for the local community and providing a fraction of the
power promised for prospective industry… ‘Inalum has no benefit for the
people living in the area,’ said Henry Sargih, head of an environmental
watchdog group in nearby Kisara. ‘Just a few Batak villages along the river
have electricity, and only because my group helped them build
micro-hydroelectric generators. The others use oil lamps.'” (ibid)
Lake Toba lies within a volcanic caldera formed 75,000 years ago. “The
modern age of Lake Toba can be dated precisely to 1978, when construction
began on two dams on the Asahan. The Inalum hydroelectric facility on the
Asahan River began supplying energy to an aluminum smelter on the east
coast of Sumatra in 1986,” explains Dr. David Read Barker.
“Operation of the Asahan River power plants is managed by the Asahan
Authority, a quasi-governmental organization based in Jakarta,” Dr. Barker
continues. “Inalum is said to have made multi-million-dollar annual
contributions, over the course of a decade or more, to a conservation fund
under the control of the Asahan Authority and the Ministry of Finance. But
at least until recently, there was no public accountability for the
conservation fund, and very little of it was spent for conservation around
Lake Toba.
“These hydropower projects have already had significant negative
environmental impacts on the Asahan River and on Lake Toba. With much lower
than average rainfall in 1998 and 1999, Inalum is drawing down the lake
level and using almost the entire flow of the Asahan River for power
production, leaving the formerly spectacular falls at Siguragura completely
dry…. Both the people and the environment of Lake Toba have paid a heavy
price for their huge export-oriented, foreign investment-financed natural
resource projects. These are ‘world-class’ examples of unsustainable
development from which almost everyone loses, even the foreign investors,”
concluded the professor. (Dr. David Read Barker, “Environmentally
Sustainable Development of Lake Toba: More public participation is needed
in the Toba-Asahan-Renun ecosystem,” Sustainable Development
International/Monitor International, Lake Toba Online, at
www.sustdev.org/laketoba/0899.shtml)
The Inalum consortium owns the power plants and the surrounding land. Under
its 30 year contract with the Indonesian government, at least 80 percent of
the dams’ electricity flow to the smelter. “By committing to the Asahan
project, the development of northern Sumatra will be controlled by Japan
for as long as 30 years, and the whole area, including its resources and
assets, will be placed under the control of Japanese enterprises, hindering
the independent economic development of Sumatra,” wrote Kitazawa.
(Kitazawa)
Mozambique
The new Mozal smelter in Mozambique draws its power, via lines run by South
African electricity giant Eskom, from the enormous Cahora Bassa dam on the
Zambezi River. . (Leon Pretorius, “Regional integration and development in
Southern Africa: A case study of the MOZAL Project and its implications for
workers,” International Labour Resource and Information Group, March 2000)
The 2,125-megawatt dam, located in western Mozambique, towers 560 feet high
and holds the 150-mile-long Lake Cahora Bassa. At its widest point, the
lake stretches across 19 miles. The dam was built in 1974.
(www.brittanica.com)
According to the Zambezi Society, the dam has “resulted in major
interference to the natural annual flooding regime of the river. Zambezi
Society research shows that as a result, the wetland eco-systems of the
delta have dried out considerably during the last few decades with major
consequences on wetland species such as the Wattled Crane, and the coastal
mangrove.” (Zambezi Society, “Impacts on the Zambezi Delta,” at
www.zamsoc.org/html/news.shtml)
Future expansion at the smelter may lead to the construction of a new 1,600
to 2,500-megawatt dam downstream from Cahora Bassa, at Mepanda Uncua, on
the Zambezi.
(“South African Power Pool: Water Colours the Landscape,” Financial Mail,
June 7, 1996)
Suriname
Alumina refineries, like alumina smelters, require a lot of energy. The
process of extracting aluminum oxide from bauxite ores requires a lot of
heat. In Suriname, Alcoa built a big lake to power its alumina refinery and
small Suralco smelter. According to the U.S. State Department, “Inexpensive
power costs are Suriname’s big advantage in the energy-intensive alumina
and aluminum business. In the 1960s, Alcoa built a $150-million dam for the
production of hydroelectric energy at Afobaka (south of Brokopondo), which
created a 1,550-square kilometer (600 sq. mi.) lake, one of the largest
artificial lakes in the world.” (Bureau of Inter-American Affairs,
“Background Notes: Suriname,” U.S. Department of State, March 1998)
Tajikistan
The Tursunzade aluminum smelter consumes almost 40% of Tajikistan’s
electricity. This power flows from the Nurek dam, completed in 1980. Nurek
is one of the largest hydropower stations in Central Asia and ranks among
the world’s highest, towering 310 meters above the outlet to the Vakhsh
river. (“Highest Dams (World and U.S.)” at npdp.stanford.edu/damhigh.html;
Bakhtior Islamov, “Aral Sea Catastrophe: Case for National, Regional and
International Cooperation,” Slavic Research Center, 1998; Business
Information Service for the Newly Independent States, “Commercial Overview
of Tajikistan: Part 3 – Selected Industry Sectors,” June 1998)
The Vakhsh river flows into the Amu Darya river, which in turn trickles
into the dying Aral Sea. The damming and diversion of water from the basin
are contributing to the Aral Sea’s demise.
Coal
Coal consumption in the aluminum industry is rising, particularly in Asia
and Australia.
Australia
A 345,000 ton per year smelter in Portland, Victoria state, Australia,
draws is power from brown coal deposits owned by the smelter’s joint
venture partners (Alcoa [45%], China International Trust and Investment
Corporation [22.5%], Marubeni [22.5%] and Eastern Aluminum Ltd. [10%]).
These brown coal deposits also supply about 40% of the electricity consumed
at Alcoa’s 180,000 ton smelter in Port Henry, Victoria. (Alcoa 10-K,
FY1999)
China
The 110,000 ton Fushun smelter is located in one of China’s coal centers, a
city of heavy air pollution. In 1993, the Fushun aluminum smelter landed on
a government “blacklist” of 3,000 industrial polluters. (China Daily, Jan.
14, 1996; Xinhua, Nov. 25, 1995; New China news agency, May 25, 1993; ENAL
newsletter, fourth quarter 1999; “Glitches hamper Chinese smelter,”
American Metal Market, Sept 6, 2000)
“Most of China’s smelters are small and consume relatively high amounts of
electricity,” reported the Journal of Commerce in 1986. “The oldest use
20,000 kilowatt hours a ton compared to a world average of 15,500. They
also operate at well below capacity. Fushun… runs at 20 to 40% of its
100,000 metric ton capacity because of electricity shortages.” (Journal of
Commerce, Nov. 7, 1986)
“China has no cheap natural resources of power for either its refineries or
its smelters. About 70% of its electricity is coal-fed, and refineries and
smelters have to compete with other industrial consumers for the available
resources,” reported Aluminium Today in 1997. (Aluminium Today, June 1997)
“The key to having a world-class, world-competitive aluminum smelter is a
reliable and competitive supply of electricity,” Bruce Heister, Alcan’s
executive vice-president for Asia/Pacific told China Economic Review. In
1997, Alcan launched a feasibility study on a proposed CN$1.4 billion,
240,000 ton smelter and power plant in Hejin City, Shanxi Province. “This
problem will be solved through State investment in the power industry,”
said a China official. (China Daily, Nov. 20, 1995; Canada Dept. of Foreign
Affairs and International Trade, “Canadian companies sign $2.3 billion in
commercial deals with Chinese partners,” press release,” November 27, 1997)
In 1997, the Toronto, Ontario, Canada-based China Energy and Power
Corporation (CEPCO) signed an agreement with Guizhou Province to help
develop “one of the largest remaining anthracite deposits in the world, a
project valued at $375 million,” according to the Canadian government. The
coal mining operation would help support the region’s aluminum and other
heavy industries. (Canada Dept. of Foreign Affairs and International Trade)
India
Aluminum smelter operators in India have set up near rich coal fields in
Orissa. The Nalco and Indalco smelters consumed about one-third of the
state’s 2,466 megawatts of coal-fired power. These smelters consume between
3 and 5 billion kilowatt hours of electricity each year. That is enough to
electrify between 310,000 and 515,000 households in the U.S. for another
year; put another way, it is enough power to light up every U.S. home for
more than one day each year. Power requirements will triple if smelter
construction and expansion plans are completed at Essar and the NALCO
smelter in Angul.
(fn: Calculations based upon the following: the manufacture of one
kilogram of aluminum demands 12 to 20 kilowatt hours of electricity.
(“Greenhouse worries for the aluminum industry,:” Energy, Economics and
Climate Change, Jan. 1992). In 1995, Indalco’s Hirakud smelters produced
24,000 metric tons of primary aluminum per year. Nalco’s Angul smelter
produces 218,000 tons. Nalco plans to expand production to 340,000 tons,
and production levels of 400,000 tons are planned at the new Essar smelter.
The average household in the U.S. consumed 9,700 kilowatt hours of
electricity in 1987 (Electric Power Trends, Arthur Andersen Consulting and
Cambridge Energy Research Associates, 1992 edition).)
Owners of Orissa’s aluminum smelters plan to expand their captive
coal-fired power to 1,680 megawatts. Adding in the expected future demand
of expanding and new alumina refineries, this sector’s power demand will
exceed 2,000 MW.
Indalco started burning coal in a 67.5 MW power plant to fuel its Ib Valley
smelter in 1994. The company plans to add 480 megawatts of captive power
capacity to help boost aluminum production. In 1938, Indalco started as a
subsidiary of Alcan, which holds 40 percent of the company’s equity. (Kumal
Bose, “Survey of India,” Financial Times, Nov. 17, 1995; “India:
Construction plans for $2 billion aluminum complex, Indal,” Export Sales
Prospector: Business Opportunities in Asia & the Pacific, Oct. 1, 1995;
“The slow growth of Indian aluminum,” Iron Age New Steel, Oct. 1995, pp.
56-60; “The Board of Indian Aluminum has agreed…,” Economic Times, Jan.
14, 1987)
NALCO’s captive power plant in Angul opened in 1986. The 720MW station
powers a complex that receives alumina from NALCO’s Panchpatmali mining and
refining plant and produces aluminum in a smelter. The company plans to
boost the station’s capacity to 960 megawatts. (Kumal Bose, “Survey of
India,” Financial Times, Nov. 17, 1995; “Indian Bauxite Mine Commissioned,”
Mining Journal, Jan. 3, 1986)
Coal mining has devastated the Ib Valley and Talcher/Angul regions of
Orissa. Villages vanish as heavy machines roll in and cut open the land.
Tens of thousands of Orissans are towns that no longer exist. Over 3,250
more people are slated to be relocated by World Bank-aided expansion of
four Orissa mines, two in Talcher and two in Ib Valley, by the year 2003.
The thunder of operations at the Bharatpur mine in Talcher often exceeds
regulatory limits as coal is extracted for the National Aluminum Company.
Inexorably, the coal-mining juggernaut is transforming Orissa’s
Talcher-Angul and Ib Valley regions into uninhabitable wastelands. For
further information, see the IPS report, “The World Bank’s Juggernaut: The
Coal-Fired Industrial Colonization of India’s State of Orissa”)
United States
In the U.S., Alcoa generates its own power for a smelter in Warrick,
Indiana, from nearby coal reserves. It also owns a lignite mining and
burning operation for its Rockdale, Texas, smelter. The mining of this
lignite has generated considerable opposition from local communities in
central Texas. (Alcoa 10-K, FY1999; see also the Human Rights and Corporate
chapters)
Gas
The Arabian Peninsula hosts two of the world’s five largest smelters. They
draw from nearby gas fields.
Alba in Bahrain operates its own 1,504-megawatt gas-fired power plant that
produces more than half of the country’s electricity. To accommodate
expansion, the plant’s captive gas-fired power plant equipment grew from an
initial 19 turbines with 360 megawatts in generating capacity in 1971 to 24
in 1984, to 33 turbines with 1,504 MW capacity in 1997. In the biggest
expansion, ABB of Switzerland installed six gas turbines in 1992.
(Aluminium Bahrain website, www.aluminiumbahrain.com/intro/al4.htm; Middle
East Business Intelligence, Jan. 5, 1996; AFP, Aug 27, 1995; Moneyclips,
Nov. 21, 1996; Cockerill Mechanical Industries,
www.cmi.be/utility-boilers/refer/alba_en.htm)
In the United Arab Emirates, Dubal operates its own 1,400MW gas-fired power
station. (Dubal website, www.dubal.co.ae)
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